Dual-Spindle Dual-Turret Turn-Mill Machines – Industry Applications
（1）Model Information
Model | Max. Turning Diameter | Max. Machining Length | Max. Spindle Speed | Max. Bar Feeding Diameter | Structural Feature |
TS-8/6ZYD/D | Φ200mm | 550mm | 4500RPM | Φ51mm | Upper and Lower Turret Structure |
TF-6/6ZYD/D | Φ200mm | 300mm | 5000RPM | Φ45mm | Dual Upper Turret Structure |
(2) Industry Application Scenarios
Automotive Industry: Engineered for the high-precision machining of critical precision shaft components, including gearbox input shafts, engine crankshafts, camshafts, and drive axles. Leveraging advanced dual-spindle synchronous machining technology, the system delivers "one-time clamping for complete front-and-back cutting", eliminating the need for multiple re-clamping steps in traditional processes. This innovation cuts setup time by over 60% and boosts overall production efficiency by more than 200%, while significantly enhancing dimensional consistency and reducing positioning errors for mass automotive production.
IT & High-Tech Industry: Tailored for ultra-precision alloy components, such as high-density connector joints, liquid cooling system fittings, and structural parts for high-tech supercomputing, AI servers, and 5G communication equipment. The 4500 RPM high-torque spindle enables high-speed, high-stability cutting, achieving micron-level precision that meets the strictest high-precision, high-reliability quality standards required for next-generation computing hardware.
Hydraulics & Pneumatics Industry: Ideal for the precision machining of hydraulic valve blocks, cylinder piston rods, hydraulic cylinder barrels, and pneumatic actuator components. The integrated Y-axis interpolation function enables ultra-precise milling of complex special-shaped sealing grooves, keyways, and irregular contours, with a groove width tolerance controlled within ±0.01 mm, ensuring exceptional airtightness, pressure resistance, and long-term operational stability for hydraulic and pneumatic systems.
(3) Description of Machined Part Examples
IT & High-Tech Industry: High-precision AI cooling joint for liquid cooling systems, with a total length of 33 mm. The part features an M12×1.25 precision external thread (accuracy class 6g) at one end for secure pipeline connection, and a Φ2.5mm precision through-hole at the other for coolant circulation. Manufactured from 304 stainless steel for excellent corrosion resistance and mechanical strength, it is designed for mass production of high-precision, high-reliability components. Machined in a single, uninterrupted operation using the TS-8/6ZYD/D CNC lathe, the part achieves a thread pitch diameter tolerance of ≤0.015 mm and a coaxiality between the hole position and thread axis of ≤0.008 mm, ensuring zero leakage and consistent performance in high-load supercomputing environments.
(4) Domestic Customer Cases
IT & High-Tech Industry: Fuzhou ** Technology Co., Ltd., a leading supplier of liquid cooling solutions for high-performance computing, placed an order for 15 sets of TS-6/6ZYD/D CNC lathes specifically for the mass production of AI cooling joints. Equipped with these high-precision machines, the customer achieves a batch machining efficiency of 30 pieces per hour, delivering high-precision, high-stability core components for liquid cooling systems used in supercomputers, AI servers, and data centers. The production line maintains a stable yield rate of over 99.8%, significantly reducing production costs and ensuring the reliable operation of large-scale high-performance computing infrastructure.
